Remove Cut Pieces in 1 Min for Coal Mining Equipment Manufacturing

In the heavy-duty manufacturing sector, especially in coal mining equipment R&D, handling large steel plates for cutting processes is a critical operation. A prominent coal mining equipment manufacturer in Shandong Province faced significant challenges with their traditional manual handling methods to handle steel plate and unload the small cut pieces.

The Challenge: High Labor Intensity and Low Efficiency Before partnering with HVR MAG, the client utilized manual hooks for their loading and unloading tasks. This traditional method presented several bottlenecks: ①High Labor Cost: Each operation required at least two people to manually attach and detach hooks. ②Slow Workflow: Need about 2 hours to unload all the cut pieces. The manual process was time-consuming and labor-intensive, slowing down the overall production cycle.

The HVR MAG Solution: HM5 Series for Precision Cutting Lines To address these pain points, HVR MAG provided the HM5-030A0703-1 Electro-Permanent Lifting Magnet, specifically engineered for cutting line applications: ①Optimized Specifications: Designed to handle steel plates with dimensions up to 3000 × 2000 mm. ②Precision Handling: The system is customized to pick up workpieces as small as 70 × 70 mm without leakage, ensuring precise sorting of cut parts. ③Advanced Safety: Utilizing electro-permanent magnet technology, the lifter maintains its magnetic force even during power failures, ensuring maximum safety and reliability.

Results and Customer Feedback

The implementation of the HM5 series transformed the client's production floor. Key feedback from the site includes:

Significant Labor Savings: The operation is now simple and convenient, eliminating the need for extra personnel and reducing the workload.
Customized Excellence: The bespoke design perfectly meets their specific loading and unloading requirements.
Reliable Performance: The powerful suction force provides a secure grip, making the entire process safe and reliable.

Conclusion

By transitioning from manual hooks to HVR MAG’s automated lifting solutions, this manufacturer has significantly optimized its production efficiency and workplace safety. Our HM5 series continues to be the preferred choice for industries seeking precision and reliability in steel plate handling.