Improve Plate Processing in Automotive Manufacturing

In the highly competitive modern automotive manufacturing industry, speed and precision are crucial for survival. Factories must produce parts faster without sacrificing quality to stay ahead. However, the steel cutting stage is a basic and one of crucial process. Optimizing plate processing is essential for maintaining a competitive edge. Therefore, finding the right tool is a critical step for facility managers.

Many production lines still rely on outdated tools for handling steel. For example, operators often use hooks for loading raw steel platesm, which is slow and creates safety hazards for the team. Additionally, unloading cut parts typically involves manual sorting or small permanent magnets. Unfortunately, these steps waste valuable machine time, and manual handling increases the risk of injury for workers.

Advanced electro permanent magnetic solution solves these specific steel plate load and unload difficults effectively. HVR MAG designed a cutting system specifically for high-volume automotive manufacturing. The system utilizes Electro Permanent Lifting Magnets for maximum reliability. It uses electricity only to switch the magnetic force on or off. Thus, the load remains secure even if the factory loses power. This technology combines safety with incredible holding power.

A recent deployment demonstrates the versatility of this technology. The setup features 32 units magnet model. First, it lifts the full steel plate up to 2T onto the cutting table. Then, the machine cuts the steel into various shapes. Finally, the magnets lift all the cut pieces, as small as 150x150mm simultaneously by one time.

Implementing the EPM technology brings immediate positive results for the client. The overall production efficiency rises significantly due to automation. Also, the cutting machine sees higher utilization rates. Moreover, the workplace becomes safer for everyone on the floor. Workers no longer handle dangerous steel parts directly. Upgrade your automotive manufacturing line with HVR MAG today.