{"id":2905,"date":"2024-06-06T07:31:58","date_gmt":"2024-06-06T07:31:58","guid":{"rendered":"https:\/\/www.hvrmagnet.com\/blog\/?p=2905"},"modified":"2024-06-06T07:31:58","modified_gmt":"2024-06-06T07:31:58","slug":"steel-coil-leveling-rail-car-manufacturing-magnets-steel-plate-loading-and-unloading","status":"publish","type":"post","link":"https:\/\/www.hvrmagnet.com\/blog\/steel-coil-leveling-rail-car-manufacturing-magnets-steel-plate-loading-and-unloading\/","title":{"rendered":"Steel Coil Leveling & Rail Car Manufacturing Lifting Magnet-Steel Plate Loading and Unloading"},"content":{"rendered":"

\"lifting<\/p>\n

In ferrous metal material handling, electric permanent Lifting Magnet<\/b><\/strong><\/a> is getting more and more popular. Magnet increases efficiency, cuts down on manual labor, when a workpiece gets lifted or clamped by a magnet, much less person needs to be involved. Let\u2019s get inspired by our customers’ real operations and solution<\/p>\n

Lifting Magnet for Sheet Metal Leveling<\/strong><\/h3>\n

Sheet Metal Leveling refers to a process of converting rolled steel sheets into a flat state for further production use. As the image presents, for easy storage and transportation, our cooperator level and cut the sheets by themselves in the workshop on a long sheet metal leveling machine. The sheets are cut into pieces of 9 to 16.5 meters in length, 1.25 meters in width, 2.5 millimeters in thickness, Max. weight of 0.4 tons. After leveling and cutting, they need to be moved from the platform to the material preparation area. For safely conserving the sheet quality, a wise way to handle the lifting issue is needed.<\/p>\n

\"lifting<\/p>\n

Lifting Magnet for Rail Car Skin Panel Handling<\/strong><\/h3>\n

In the process of making a rail Car, the solid car frame needs to be covered by a thin sheet metal structure called skin panel. It is connected to window guards, the frame, and the floor through spot welding. Before this process, as the image shows, the sheets are lifted from the preparation area to the rail car frame by lifting magnets piece by piece.<\/p>\n

Why & How is EMPs Lifting Magnet Used? <\/strong><\/h3>\n

In production facilities, time is money. The ultimate goal is to have our team\u00a0generating\u00a0value\u00a0with high efficiency\u00a0— pauses in production waste resources. You can eliminate these unwanted breaks (almost entirely) when you switch to\u00a0lifting magnets,\u00a0increasing productivity and upgrading labor safety.<\/p>\n

The lifting magnets get close to the sheet, quickly locate and clamp the sheet, lift steadily with a bridge-type double-beam crane\u00a0from the leveling platform over to the material preparation area. Only one worker operates the lifter via a remote controller, standing far from the loading area, with a long wire connecting to one end of the lifter.\u00a0It\u2019s much safer for the labors.<\/p>\n

The Magnet lifter<\/b><\/strong><\/a>\u00a0can adapt to different plate sizes and thicknesses. It\u2019s able\u00a0to optionally control the lifting in groups to ensure only a single plate is lifted at a time. For the long sheet lifting, it uses all the 32 magnets to work; for short sheets instead, only several central magnets are allowed to work.<\/p>\n

The Benefits from a Magnet Lifter :<\/strong><\/h3>\n
    \n
  1. Improved efficiency, achieved significant increase in production efficiency, with a capacity increase of over 200%.<\/li>\n
  2. 95% Energy saving.<\/li>\n
  3. Reduced labor costs. According to customer\u2019s feedback, a reduced number of operator from 3-4 to 1 per group.<\/li>\n
  4. More stable production and lower rejection. Damages, scratches and deformation can eliminated.<\/li>\n
  5. Reduced labor intensity. No need manual alignment and clamping.<\/li>\n
  6. Ensure the highest safety. Remote controller is optional and the magnetic suction force keeps on even in case of power off.<\/li>\n<\/ol>\n

    The\u00a0lifting magnet for the steel plate <\/b><\/strong>is manufactured by HVR MAG<\/b><\/strong><\/a>, with the features of high efficiency,safety,energy saving in lifting\/loading\/unloading steal, pipes etc. If you want to use lifting magnet to save money and speed up a production process, please contact us<\/b><\/strong><\/a>\u00a0at export@hvrmagnet.com<\/u><\/a>, we\u2019ll be happy to assist you!<\/p>\n","protected":false},"excerpt":{"rendered":"

    In ferrous metal material hand… <\/p>\n","protected":false},"author":1,"featured_media":2909,"comment_status":"open","ping_status":"closed","sticky":false,"template":"","format":"standard","meta":[],"categories":[6],"tags":[1088,771,115,245,53,613,78,1089,438,463,77,1091,1090,1093,826,1094],"yoast_head":"\nSteel Coil Leveling & Rail Car Manufacturing Lifting Magnet-Steel Plate Loading and Unloading | HVR MAG Steel Coil Leveling & Rail Car Manufacturing Lifting Magnet-Steel Plate Loading and Unloading<\/title>\n<meta name=\"description\" content=\"The application of electric permanent lifting magnet in road and railway locomotive manufacturing has proven to be a highly effective solution.\" \/>\n<meta name=\"robots\" content=\"index, follow, max-snippet:-1, max-image-preview:large, max-video-preview:-1\" \/>\n<link rel=\"canonical\" href=\"https:\/\/www.hvrmagnet.com\/blog\/steel-coil-leveling-rail-car-manufacturing-magnets-steel-plate-loading-and-unloading\/\" \/>\n<meta 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